Venture Crew 55 Newnan, Georgia
We should all hope to have camping equipment that requires regular TLC. It means we're hiking a lot, because even the very best gear gets worn–even broken–with hard use. To make your stuff go the extra mile, tear out our illustrated guide to the 55 most common repairs and maintenance musts. You'll get expert advice for preventive care, proper storage, and lots of inexpensive fixes. We guarantee you'll save money and upgrade well-loved gear–and you'll never have to abort a trip due to a balky stove or leaky tent.
TENTS
Stuck zipper
Accumulated dirt and grime causes zippers to snag. In the field, brush them off before pulling the slider. At home, clean the teeth with water and a toothbrush, or a vacuum cleaner. Don't apply any lubricant to zippers–it will only attract more grit. Occasionally the looped wires form the zipper tracks will bend or separate under duress. Bob Upton, owner of Rainy Pass Repair, says you can simply straighten the damaged coils with a knife or needle.
No More Mold
"Have you ever pulled a tent out of the stuff sack and it smells like vomit?" asks MSR product manager Terry Breaux. "That's the smell of moisture breaking down the waterproof coating." Even a few drops of condensation can cause mildew to grow, so never store a wet tent. After a rainy or humid night, drape the fly over a tree and turn the tent on its side to let the sun dry the bottom. At home, hang the tent on a clothesline or shower rod. Once it's dry, store it loosely in a cotton pillowcase or mesh storage sack.
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Kill black-spotted mildew with this cleaning regimen, which will remove the mold, though not the stain.
Remove pine sap
Scrub off sticky stuff with a sponge soaked in mineral oil, then rinse the spot thoroughly with hot water to remove the residue.
Just as seam tape will eventually crack and peel, so will the waterproof coating on your tent floor. You can restore the floor and get a few more seasons' use out of it by using a pot scrubber to rub off as many loose flakes as possible. Then sponge off the floor so it is completely clean and allow it to dry. Using a foam brush apply McNett Tent Sure or some other DWR product that is designed specifically for restoring tent floor waterproof coatings (available at most outdoor stores).
Maintain a waterproof barrier
Invest in a footprint designed for your tent, or build your own using Tyvek or painter's plastic. Even a thin barrier will extend the life of the tent floor and prevent ground soaking during heavy rain, says NOLS gear manager Kevin McGowan, who has been in charge of issuing and repairing NOLS trip equipment for more than two decades. In addition, keep DEET-based bug dope away from the tent fabric. Exposure to that solvent will eat away at the nylon's waterproof coating.
Fact or Myth?
Q: Rolling is better than stuffing.
A: Fact! "Stuffing is bad practice," insists Mountain Hardwear product manager Chris Hilliard "Repeatedly cramming a tent into a stuffsack creates a lot of small radius bends in the fabric. These small edges end up being subjected to far more abrasion and moisture than the coating would be if the tent were folded." The traditional argument against folding has been that permanent creases weakened the fabric, but Hilliard says this is preposterous. "It would be impossible to fold the tent in the exact same place every single time," he claims. MSR's Terry Breaux, a 20-year veteran of tent design and repair, agrees with Hilliard that rolling is the best option, because it eliminates micro-creases and segregates the dirty floor from the rest of the tent.
Ripped mosquito netting
For holes or tears smaller than 2 to 3 inches in diameter, an adhesive mesh patch provides a quick fix. Or put a swatch of adhesive nylon repair tape over the gash for a less aesthetic but equally quick, permanent repair. For larger rips up to 12 inches long, Backpacker field editors prefer to sew the mesh back together using nylon thread and apply adhesive tape reinforcements as needed. If the mesh shredded completely or separated at the seams, salvage what you can and return the tent to the manufacturer or a repair shop .
For rips 2 inches or smaller in the rainfly or canopy, there's no need to sew. In fact, sewing may encourage leaks and stress-related tears. Choose from a variety of adhesive repair products or the "liquid stitcher" Seam Grip. Plug tiny holes–caused by embers from a campfire–with a dab of Seam Grip. Allow at least 8 hours for the glue to dry before packing the tent or laying inside it.
Small holes "If you want to do your own repair, an adhesive tape or patch is the best and by far the easiest option," says Julie Parker, manager of Rainy Pass Repair. You can repair a small gash in a tent quickly and permanently with ripstop repair tape like Kenyon's adhesive Nylon Repair Tape, or with a number of pre-cut peel-and-stick patches.
Plug tiny holes–caused by embers from a campfire–with a dab of Seam Grip. Allow at least 8 hours for the glue to dry before packing or entering the tent. Note: this same technique will work for packs, sleeping bag shells, and other non-siliconized fabrics.
Torn tent fabric
Big holes Holes and tears more than several inches wide are too large for repair tape or pre-cut patches. Instead, create a waterproof polyurethane patch with Seam Grip.
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Seal the seams Most shelters come with factory-taped seams on the rainfly and floor, so manually sealing is required if:
Seal the seams To seal seams using Seam Grip or SilNet, set up the tent outside and clean all seams with a damp sponge. Once seams are dry, apply the sealer in a line about the width of a pencil eraser using an irrigation syringe (available in the first-aid aisle at drug stores). For single-wall shelters, apply the sealer to the exterior seams, where the flatter fabric allows for easier waterproofing.
Waterproofing
Replace the tape Seam tape on well-used tents will eventually crack and peel off. Here are a few fixes recommended by McNett Marketing Manager and long-time backpacker George Farkas:
Q: Sealing exterior seams on factory-taped a rainfly adds extra protection against pounding rain.
A: Myth! This only adds weight–as in ounces and ounces of Seam Grip. "If the seams are taped, they're totally waterproof," promises MSR's Terry Breaux.
Sunlight will degrade tent fabric just like it burns your skin. Plus, UV damage can't be undone. Protect your tent by pitching it in the shade, striking it as soon as it's dry, and not leaving it up in the yard for weeks at a time. If you anticipate lots of tanning time for your tent, treat it with a UV protectant .
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Broken shaft You can avoid most malfunctions by gently setting up and taking down tents cautions McGowan. "Operator error is the cause of 99 percent of our tent failures." When a break occurs, repair broken and cracked poles promptly to prevent the rough edges from severing the elastic cord. Split the broken pole by sliding an aluminum pole sleeve over the damaged area and taping both ends in place. (Sleeves are 4-inch tubes included with most new tents; you can also purchase them separately.) Back home, contact the manufacturer for a replacement section or mail-in repair.
Pole problems
Loose cord Cold weather and repeated yanking can cause a shock cord to lose its elasticity. If that happens, pry off the cap from one end using a multi-tool, cut off about 5 inches of slack cord, re-knot the end, and replace the cap. Incurable limpness or severing requires manufacturer attention.
Wash out a tent
Never put your tent in the washing machine or dry-clean it. Both will destroy its waterproofing. Instead, clean it manually during and after each trip. Before you take down a freestanding tent in the field, turn it upside down shake out dirt. At home, wash the floor with warm water (soap can degrade coatings). Hose down muddy sidewalls, taking special care to flush out zippers and power wash the floor. Air-dry the tent completely before storing it in a cotton sack.
If your tent is the victim of an extraordinarily foul event–skunk spray, baby poop, late-night vomit–dunk the suffering shelter in a tub of warm water and odor-eating McNett Mirazyme.
Many tents these days come with an option to buy a footprint that fits in the pole grommets where the fly attaches. If you're only interested in using the footprint as a ground cloth (rather than a lightweight shelter option), save yourself $50 or more and follow these steps to make your own.
PACKS
A worn slider can loose traction, resulting in a tent door or pack lid that won't stay shut. You can fix the problem in the field with multitool pliers.
Open the zipper all the way to the bottom and gradually apply pressure to both sides of the slider. Repeat until the slider grips the track securely. Warning: Over-tightening the slider could permanently warp the coils. At home, replace the slider using the Mountain Hardwear Zipper Repair Clamp or send it to a professional repair shop .
Torn mesh side pocket
To fix ripped mesh or webbing, sew it back together with a large needle and #46 or #69 bonded nylon thread (dental floss and medical suture also work). Use the first few stitches to close the tear–if it's large and the edges are frayed, run the stitches from the outer edges of the pocket, where thread will hold securely. Sew horizontally over the gap, then repeat with vertical stitching to create a grid-like patch.
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Any properly used pack should spend most of its field time in the dirt, but excessive mud and grit–especially when it's left on post-trip–will take a toll on pack performance. Caked-on dirt will eventually degrade the pack fabric's DWR coating and grit in zippers will wear out the sliders. Brush your pack off periodically in the field and give it a bath at home at least once a season (see "Cleaning" below). Also, double bag any liquids–especially hard-to-clean items like olive oil and DEET-based repellents–to prevent any leaking onto pack fabric.
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Pamper your pack
Tossing your pack around like a gym bag will shorten its lifespan. "Always lift it by the haul loop just below the top lid," says Mountain Hardwear pack designer Eric Hamerschlag. "That's what the loop is there for." If your pack is too heavy, get help from a hiking partner or prop it on a truck tailgate or log. Or lift it using a simple method that protects both your pack and your spine: Bend one leg into a shallow lunge; pick up the pack by the haul loop and place it on your front, bent thigh, making sure the shoulder straps are facing you. With one hand still on the haul loop, twist your torso and slide one arm through the far shoulder strap; then bend forward to shift the weight onto your back and slide the other arm through the strap.
The quest for ultralight packs means thinner fabrics that are more prone to abrasion. Backpacker editors have found that, generally, pack exteriors made from 70 denier Cordura or less will be too flimsy for rough trips like slot canyoneering, tight scrambling, bushwhacking. Bring your thrasher pack on those trips, and save your ultra-light hauler for the open country.
Q: The safest place for an empty pack is zipped up inside your tent.
A: Myth! Empty packs can retain food odors, crumbs, and sweat-soaked pack straps prized by sharp-nosed rodents. Hang your pack from a tree branch or keep it off the ground at night, and when you're absent from camp during the day.
Replace a broken buckle
The buckles that control a pack's suspension are often sewn into the webbing–in other words, not easy to fix in the field. Fortunately, a complete fracture is fairly rare, so there's no need to carry spares. (Hipbelt buckles are a different beast; if one pops, rig a carabiner to tide you over.) If a buckle does break, here's a simple solution devised by Mountain Hardwear's Eric Hamerschlag that should hold until you get home:
Mend a fabric tear
Self-adhesive ripstop nylon patches or repair tape (applied to both sides) will fix smaller rips and holes in low stress areas that receive little abrasion. But in high stress areas like the pack's bottom and sides, a dime-sized hole will expand to quarter-sized and larger if not patched promptly. Here's how to plug them using a combination of polyurethane and fabric patches.
Remove duct tape residue
The gummy remains attract dirt and can complicate further repairs. Rainy Pass Repair manager Julie Parker says you can remove the goo with 3M Adhesive Cleaner or rubbing alcohol.
After a muddy or sweaty trip, spray your pack with a hose or dunk it in a tub of warm water. Use a toothbrush to work out dirt, paying particular attention to zippers. Avoid using soap unless the pack is stained with oil residue–like olive oil or sunscreen; in those cases, use a mild, unscented detergent like Ivory Flakes. Rinse and dry thoroughly. For funky odors, use Mirazyme.
BAGS/PADS
In addition to adding up to 10°F of warmth and about four ounces, a silk or polypro sleeping bag liner will help preserve the loft of a down bag according to Mountain Hardwear Product Manager Chris Hilliard. The liner absorbs moisture and body oils, protecting the feathers and inner lining. The result is a bag that's drier for stuffing in the morning–and one that needs less washing.
Prolong a bag's life
Preserve the bag's insulation by stuffing it as evenly as possible. First, pull the zipper down to six inches from the bottom to allow the bag to vent. Then grab the bottom of the bag, and push it into the stuff sack, rotating the sack as you cram the rest of the bag in. Leverage your strength by sitting cross-legged and holding the sack against your thigh (this is also a good way to warm up on a cold morning).
Suspend a sleeping bag
Hang sacks loosely in a dry location. Use a ceiling hook in your gear closet, or string a wire cable to hang multiple bags from separate carabiners. Make sure the bag doesn't touch the floor. If you lack space to hang your bag, store it in a large, breathable cotton or mesh storage sack. Never leave a down or synthetic bag in its stuff sack for extended periods.
Doug Jacot, product manager for Therm-a-Rest advises putting away inflatable pads unrolled with the valve open–under a bed is perfect. This prevents mildew from any residual moisture and keeps the foam resilient. Air mattresses insulated with down or other batting (like Exped models) should also be stored unrolled so that the insulation is not compressed. Use a toothbrush to clean grit from the valve.
Stop the melt
Never leave sleeping bags or pads in your car on a hot summer day, when temperatures can exceed 160°F. That's hot enough flatten a closed-cell foam pad. Self-inflating pads are slightly more heat-tolerant, but extreme temps can delaminate glue around the seams and valve.
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If you sleep directly on your self-inflating pad on a hot summer night, Jacot says you should clean it when you get home. Body oils and sweat penetrate the pad over time and destroy the exterior polyurethane coating. They can also cause the outer fabric to delaminate from the foam. Give your pad an occasional scrub in the tub using mild soap and a vegetable brush.
Putting a down bag in a top-load washing machine can restore its loft, but synthetic fills can lose insulating ability after repeated launderings. The agitation can create small–particular in continuous filament insulations such as Polarguard 3D and Climashield–that cannot be repaired.
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Ripstop patches or repair tape work for small tears according to Rainy Pass' Julie Parker. Pinprick holes can also be plugged with a dab of Seam Grip–just make sure the bag dries for at least eight hours before you cram it in the stuffsack.
Stop feather flight
If you see a quill poking through the sleeping bag shell, Mountain Hardwear's Chris Hilliard says to push it back inside. Pulling it out will create a bigger hole in the delicate material.
Hole in a sleeping pad
If your self-inflating pad goes flat, fix it with the repair kit provided by the manufacturer (always carry in the bottom of the pad stuff sack). The patch material and glue are designed to match the fabric in the pad. Effective substitutes include bicycle tire patch kits or Seam Grip, which can also seal a leaky valve joint.
There are many excellent mummy bag liners on the market made from silk, wicking Coolmax or cotton that cost anywhere from $20 to $80. While the fabric may seem fancy, the design of a liner is simple–basically a sheet folded in half and stitched together. If you have the time and desire to save money, follow these steps to make your own liner:

Wash and dry a sleeping bag
A simple wash can de-skunk a well-used bag and revitalize down insulation. Follow these steps to clean down or synthetic bags.
Fact or Myth
Q: Tennis balls help a down bag dry more efficiently.
A: Fact! Throwing several tennis balls into the dryer helps separate the clumps of down that accumulate during washing. This speeds drying and distributes feathers throughout the bag.
BOOTS
Prevention
Caked-on mud works into the pores, drying it out and compromising durability. Warm water and a stiff vegetable brush will remove most dirt.
Cobbler Dave Page says that sweat-soaked insoles will infect your boots with stink and mildew. When you take off your boots at the end of the day, remove the insoles, too, and let them air dry sticking out of your open, unlaced boots.
Keep away from heat
Never dry wet boots next to a campfire, stove, or space heater, or use a hair dryer. High heat will crack and shrink the leather and cause the soles to delaminate.
Minimize plastic bag time
Bagging muddy boots for a few hours is okay. But if you leave them wrapped in plastic for a few days–especially in warm temperatures–they might crawl away on their own. Use a paper or cloth bag for transporting muddy boots to avoid spawning mildew and other eager biotics.
Fact or Myth?
Q: Mink oil is bad for leather boots.
A: Fact! Most hiking boots made in the last 20 years should only be treated with wax or silicone-based waterproofing and leather conditioning products. Dave Page says oil-based treatments (including mink oil) over-soften chromium-tanned leather. Modern, glued-on boot soles can also delaminate when penetrated by certain oils.
Rand splits apart
Repair a peeling, chipped, or cracked rand–the boot's rubberized front bumper–using McNett Freesole, a beefier version of Seam Grip. Do not substitute a "super glue" product like Liquid Nails that lacks Freesole's flexing ability.
Sole delaminates at the heel
Clean the heel of the boot with a damp cloth before brushing it with rubbing alcohol. Let the boot dry overnight. Peel back the sole and squeeze a quarter-sized dab of Freesole into the split. Press down firmly and wipe away any excess. Place a filled water bottle upright in the boot to keep constant pressure on the re-glued joint; dry overnight.
If your stride wears down one side faster than the other, restore a level surface by applying a foundation of Freesole.
NOLS gear manager McGowan has found even waterproof/breathable boots can be enhanced by after-market sealants that keep rain or snow from saturating the exterior. The drawback: Extra waterproofing may reduce breathability. Products designed for waterproof/breathable boots can also be effective on boots without Gore-Tex or similar membranes. If you know you'll face deep snow or very wet trails, you may want to seal the exterior seams of your boots with Seam Grip.
All boot soles eventually wear out. If the uppers are still in decent condition, give your boots new life by sending them to a repair facility to be re-soled.
Stinky boots
The drier your boots, the less odor they will produce. At home, get rid of moisture by stuffing them with newspaper. For odors that reach WMD status, spray the interior and the removed insoles with Lysol. If the smell persists, apply Mirazyme and place the insoles in the freezer overnight. This will chill-kill whatever biotics remain.
Boots/Make it
Build a toe cap
Upgrade your boot's toe protection with a strong, clear polyurethane shield.
MISC
Liquid Fuel Stoves
Just because you can run your liquid fuel stove on kerosene doesn't mean you should. Harold Wray, Coleman consumer service manager for nearly three decades, warns that diesel and other varieties of gasoline clog the stove jet and other parts with soot. The cleanest fuel is white gas, followed by naphtha (lantern fuel); gasoline should be a last resort. If you must, find the lowest octane available.
Don't overfill your fuel bottle
Respect the fill line. Too much fuel means there's not enough room for the pressurized air, which can lead to clogging, priming troubles, and other stove malfunctions.
Tune up your stove
After an extended trip, or whenever you detect a dip in performance, disassemble and clean your stove. Remove baked-on carbon residue with a scrubby pad. Grease O rings with a silicone lubricant, and replaced cracked ones. Clean the fuel line by scouring it with the internal cable and wiping it clean. Then flush the fuel line (with the cable and jet removed) with a small amount of fuel.
Stove flames that are sputtering and yellow instead of blue and steady indicate carbon buildup. Most new models have a built-in needle that clears the jet every time you shake it. Otherwise, use the wire tool that came with your stove.
Pressureless pumping
If you get little or no resistance when pumping, the pump cup has likely shrunk or dried out according to Wray. It may require replacement (an easy fix), but Wray says first try this: Pull the plunger out of the pump assembly and look for the cup–a tiny circle of leather or neoprene. Moisten it with motor oil or vegetable oil–even sweat from your forehead works in a pinch. Remember to lube the pump cup as part of your regular at-home maintenance.
Canister Stoves
The key to maintaining these delicate auto-igniters is preventing the Piezo quartz crystal inside from cracking. Drop it, and you're back to flicking a Bic.
Stop a fuel leak
Worn O rings, gunked-up seals, and stuck pins can cause fuel to seep from a stove. Can you say fireball waiting to happen? Chris Currah, product manager for Brunton, advises that after several trips, check the O ring seal inside the screw cap. Oil it, and replace any rings that appear old or cracked.
Because the fuel on a canister stove is located right below the flame, using a windscreen that encircles the stove (common with liquid fuel stoves) is dangerous because it traps the heat and sends it back onto the combustion source–which can melt stove dials or even cause an explosion.
Use your backpack propped on its side to create a windblock that still allows ventilation. A rock or log will also work; just keep object a safe distance from flame and make sure air can still circulate around stove even though big wind gusts are blocked.
Poor cold-weather performance
The main drawback to canister stoves is their poor performance in sub-freezing temps. Backpacker editors have had good luck boosting performance by taping a handwarmer to the bottom of the canister or placing it in a bowl with an inch of lukewarm water. In the winter, store canisters overnight in a stuff sack at the bottom of your sleeping bag.
Q: Spent fuel canisters cannot be recycled.
A: Myth! After burning the fuel off, just puncture them and shake out any residual gas. Then you're good. Aluminum canisters are easier to puncture (Coleman's Powermax containers with a puncture tool and crush easily). Steel canisters can also be ruptured manually (with a nail and rock, for example), but don't do anything that would cause a spark (like using a drill). Check with your local public works department to find out whether to put them out with your recycling or take them to a designated facility.